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Plastic film cutting, washing, recycling machine with high output and excellent clean ability (500kg/h to 6500kg/h)
The whole plastic recycling line is used to crush, wash, dewater and dry the PP/PE film, PP woven bag
Simple structure, easy operation, large capacity, energy-saving, safety and more
Automatic controlling, compacted structure, excellent production ability, perfect clean ability
Processing material:
This washing line can be used for the PP woven bag, film and PE trash bag, film, packaging material and some other loose material, agriculture film (1mm), industrial LDPE film with milk and powder, LDPE green house film
Work process:
Belt conveyor-crusher-spiral feeder-friction washer-spiral feeder-floating tank-spiral feeder (upload)-spiral feeder (download)-hot washer-friction washer-spiral feeder-floating tank-spiral feeder-centrifugal dewatering-pipe dryer-silo
Bale Breaking | To help film transport, more and more waste plastic scrap supplier choose to compress film into bail. Since recycler did plastic recycling, they need Break the bale. Hydraulic Cutter With put the whole bale, the hydraulic cutter cut them into small block. Pre-shredder To break the bail by inner shaft with output long scrap
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Crushing | Plastic Granulator/crusher to further cut the long waste scrap into small scrap Wet crusher have 2 effects On one hand, to wash crushed scrap with water, on the other hand, water can decrease the temperature by crusher cutters( bear-resistance). Crusher can be equipped with operating plate Easily operated with sharpen cutters |
Prewashing | Pre-washer This machine is mainly for cleaning PE/PP/PET plastic film and flakes that after crushing, to clean the dirty that mixed in the film. The inner two big shafts rotating in the rotating tank, material will be patting and washing with separating sticky waste.
Film Prewashing Machine( two rotating shafts washer) Special feeding and washing blade design for big size film prewashing, the screen can remove most of dirty and 99% sand. It can protect the knives of the crusher to running longer time and more efficient. The waste film through the prewashing machine canreduce 80% dirty. The machine can be wet and dry washing.
Trommel with roll drum fast rotating, the big waste will be filter by roll drum hole. The big waste will transfer out by bottom belt conveyor. |
Washing | Floating tank Wash and separate the materials by material gravity and water gravity. Water saving by using stainless steel chain, and air opening valve |
Dewatering | Horizontal Centrifugal Dryer This machine is mainly used the dewatering the cleaning plastic film, centrifugal forces from high speed rotation for master shaft which throw plastic film and water against the screen, and water is drained from the screen. This machine is good effective on drying and high efficiency. Pipe dryer Through hot wind through pipes, material get dried with 20% water content. |
Squeezing | Squeezer and agglomerator inner structure: one huge screw embed in the squeezer. with screw rotating, material will be push and compress. at this time, the water go out from the filter. after that, with the heat from waste material friction, material will be heated into semi-melting. after that, through the die/mould, mterial will be compressed with high temperature. after that, material go through pelletizing system, and output the rigid scrap. This machine is less energy consumption and good drying performance, moisture content of the output material can be controlled between 5-10%. |
Capacity | 300-2000 kg/h |
Application | food packaging film, agriculture film, green house using film used in oil field, PP bag, PE film, woven bag, LDPE shrink film or heavy printed film, cement bag, oily bag, dirty bag |
Specification | Plastic Shredder/ Plastic Crusher, High Speed Friction Washer, Centrifugal Dewatering Washer, Spiral Feeder, Floating Tank, Spiral Feeder , Two Main Shafts Rotting Tank,Squeezer or Squeezer & Agglomerator. Easily operated with power saving |
Output Type | crushing, washing, dewatering, drying,granulating and packaging The humidity of final output could be within 5%-10%. Material will be processed by crushing, washing, dewatering, squeezing & aggregating. The humidity of final output could be within 2%. |
After-sales Service | Engineers availible aboard installation |
- Floating, washing tank can be changed as per customer's need
- machine component like shredder, crusher also add as per customer's need
- Washing line size can be prolonged and short as the process material dirty content like oil, sand, ink and more
- Now, wiring dryer or screw dryer are available, dryer system is also according to the processing material thickness
- In general, up 50 microns, wiring fried
- Advantages:
- Professional design team with 30 years experiences
- Washing line size can be design as customer need
- Applying to various material
- High efficiency and high performance
- Save your labor and electrical cost
- High processing capacity: 500-3500kg/hr
- PLC integrated and separated control on each machine
- Touch screen panel, easy operation, monitor and maintenance
- Machine raw material: high-quality 304 stainless steel, hard and bear resistance, to make sure the long using life
- Ensure no second pollution to flakes
- Excellent clean ability